It’s another behind-the-scenes podcast!
This time producer Joe Ligo is sharing bonus interviews that didn’t make it into the final cut of the documentary. Everyone we interviewed for the series had great stories, but unfortunately the 3-hour time limit meant that some stories had to be cut. This is our way of honoring those who were kind enough to let us interview them.
This group of 11 includes former AMC factory workers, office workers, a designer, an engineer, a friend from the Kenosha History Center, and even the legendary Pat Goss from MotorWeek!
The TTAC Creators Series tells stories and amplifies creators from all corners of the car world, including culture, dealerships, collections, modified builds and more.
A transcript, cleaned up via AI and edited by a human staffer, is below.
[Image: YouTube Screenshot]
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Transcript:
The Last Independent Automaker: Bonus Stories
Introduction “My dad, he was proud to work there. All my family was proud to work there, and I was proud to work there. It was a good place to work; you made a good living there.”
The Last Independent Automaker podcast is sponsored in part by Visit Detroit, the Alfred P. Sloan Foundation, Motor City’s National Heritage Area, and by over 375 individuals and organizations who donated to this project. Thank you.
Today’s episode is special. There are no guests or interviews, and my co-producers, Jim and Pat, aren’t here. But before you run away, I want to tell you we’re doing something neat: we’re going through interviews from people who unfortunately didn’t make the final cut of the film. We interviewed over 50 people for this project, but only about 35 made it into the documentary due to our three-hour time limit. These people were generous with their time, and I want to recognize them and share their stories.
John Chigelia: The Art of Shared Parts
First, I’d like to recognize John Chigelia. He was a designer at American Motors and Jeep, joining in the mid-70s. John shared how AMC became a champion at sharing parts between different models—a practice that goes back to the Nash and Rambler years.
John Chigelia: “We used a lot of shared parts. The instrument panels were shared between the ‘junior’ and ‘senior’ cars. They were different designs, but they shared pieces that you got to ‘decorate’ differently with different materials and levels of cost. I never had the impression we were trying to be cheap; we were just trying to be smart. In today’s world, they may have been before their time. While everyone else was creating new parts just because they could, AMC was watching its funds and using everything as smartly as possible.”
Host: It’s fascinating that a first-generation Javelin and a second-generation Javelin use the exact same doors. Most laymen would never realize it. It’s a total AMC move: restyle the whole car but keep the door stampings to save a buck.
John also provided a perspective on government regulations. While some enthusiasts complain that safety laws made cars “ugly,” John saw the human element after seeing a wrecked Hornet at a dealership.
John Chigelia: “It was gruesome inside, and you could see someone had been seriously injured. It hit me that these aren’t just sculptures—the armrests, steering wheels, and instrument panels aren’t just there for looks. It brought to mind the importance of a safe interior. As a ‘new kid,’ I didn’t find the regulations offensive; they were just something to work around. Sometimes a requirement gives you something to build around as opposed to just creating ‘blue sky.’ I find those problems less daunting.”
Richard Ray: Marketing the Renault Alliance
Richard Ray worked in product planning and marketing. He shared the story of the first time he saw the car that would become the Renault Alliance (the French R9).
Richard Ray: “I was in France with colleagues, and Renault proposed the vehicle. They spent the morning describing the dimensions and capabilities, then asked, ‘How many can you sell in the U.S.?’ I asked to see it first. After lunch, they took us to the design studios to see the clay models. My colleagues and I spent the night in the hotel analyzing segments and came up with a forecast of 105,000 units. Amazingly, that turned out to be the right number for the first year—though for all the wrong reasons because the segments changed! We had the flexibility to tweak things like fenders, grills, and the interior to suit the U.S. market and safety standards.”
Rich also worked on marketing the Jeep Quadra-Trac system. To claim they had the “best traction in the industry,” they had to prove it legally.
Richard Ray: “We hired the Nevada Automotive Test Center and provided them with a fleet of GM, Ford, and Jeep products. I was bouncing between lawyers and testers. We were even fighting the weather; the ice at 9,000 feet was melting, so we had to hurry. We got the claim through, but then the advertising types wanted to push the envelope even further than what we had proven.”
Tom Jetty: Emissions and the “Thankless” Horn
Tom Jetty was an electrical engineer. He explained how passing emissions tests was the absolute top priority in the 70s.
Tom Jetty: “If you worked on anything emission-related, you had an almost unlimited budget. One year, I even worked on Easter Sunday. While the rest of the economy saw layoffs, emissions-related work stayed busy because without those passes, the products couldn’t be sold. They would drive cars around a test track for 50,000 miles. If something happened at the end of the test, you had to start all over.”
Tom was also responsible for the horn on the Jeep XJ.
Tom Jetty: “Horns were a component nobody wanted responsibility for. It was a thankless job. You took up a lot of space in the engine compartment, and they had to be certified for Europe with specific decibel levels. Other engineers with washer reservoirs or vacuum canisters would tell me, ‘Just move your horns out of the way.’ You had to get in early and stake your ground.”
He also shared a funny (and frustrating) story about the Jeep Liberty’s window switches being moved to the center console—a European design choice that Americans hated. Moving them back to the doors later cost the company a million dollars in body engineering.
Maryanne Moran and Celia Stancato: The Digital Revolution
Maryanne and Celia worked as analysts and secretaries during the era when personal computers first entered the office. They specifically remembered using Wang computers.
Maryanne Moran: “I held onto one of the giant floppy disks. It was 1979. Back then, everyone was worried about what the screens would do to your vision. We even had colored filters to put over the screen to protect our eyes because it was all so new.”
They also recalled their employee discounts. Maryanne’s daughter bought a Renault Alliance despite not knowing how to drive a stick shift—leading to some tearful driving lessons.
Kenosha Stories: Families and “Italian Management”
In Kenosha, the plant wasn’t just a factory; it was a community. Minnie Cox Ladonio worked in the office and remembered the cultural dynamics of the “Lakefront” plant.
Minnie Cox Ladonio: “The superintendent hired all his buddies. There were nine foremen, and they were all Italian. But it was fine! I was often the only woman in my division. Later, when we got computers, the older women were so scared of them that some retired. But the computers were wonderful—you just entered the packing list on the screen, and it did the whole thing.”
Kathleen Raider, whose mother Genevieve was featured in episode one, shared stories of the 1970s work environment, including the “special parking” rules.
Kathleen Raider: “You couldn’t park in the lot if you didn’t have an AMC or Chrysler vehicle. I agreed with that—this is your bread and butter! I remember buying a 1972 Gremlin that was an ‘experimental’ executive car. It had a ’74 rear end and different windows. I wish I had it today.”
Al Gabriel and Bobby Allen: Life on the Line
Al Gabriel started in 1958 when the Rambler was booming. He remembered the housing shortage caused by the hiring spree and seeing George Romney speak at plant-wide outings. He also vividly remembers the pink AMX built for Playboy‘s Playmate of the Year.
Bobby Allen worked the assembly line and recalled the difficulties of the Pacer.
Bobby Allen: “The Pacer was a pain to work on because the motor was set so far back. When they started the new brake systems, the machines leaked, and if you were in the ‘pit’ working underneath, you’d get sprayed with brake fluid. We called it ‘The Egg’ because of how it looked coming down the line. It was hard to cool down because of all the glass, but I liked it. Most people were proud to work there—99% of us. It was a good living.”
Pat Goss: The Technical Legend
Finally, we have the late Pat Goss from MotorWeek. He explained why the AMC inline-six engine was so legendary.
Pat Goss: “The more you support the crankshaft (seven main bearings), the less flexing you have, and the longer the engine lasts. Those engines were typically capable of 200,000 miles or more. Later, in the Jeeps, it was a ‘torquey’ engine that you couldn’t kill. Off-roaders love that torque because you can pull away smoothly without breaking traction.”
He also admired the AMC Eagle’s viscous coupling.
Pat Goss: “I had an Eagle and fell in love with it. Using an expanding liquid in a viscous coupling to push clutches together was a radical deal for that time. Before that, you had to manually move levers to engage the system.”
Conclusion It breaks my heart that several people we interviewed have passed away since we started this project. However, I take comfort in knowing we preserved their stories. These interviews will remain a valuable research tool for future generations.
Thank you for joining me for this special look behind the scenes. Stay tuned for more, and thank you for watching.
